The Complete Guide to Costing

From Fundamentals to Advanced Strategy | A Comprehensive Reference for Students, Professionals, and CEOs

20 Chapters 150+ Topics 500+ Sub-points Case Studies Real-world Examples
1
Framework
2
Capture
3
Methods
4
Control
5
Strategic
6
Modern
7
Future
Strategic Foundation 20 Chapters • 7 Sections

Introduction: The Strategic Role of Costing

Beyond Bean Counting: Costing as a Competitive Advantage in the Modern Enterprise

0.1

Objectives of Cost Accounting

Ascertainment, Control, and Decision Making

0.2

Cost vs Financial vs Management

Key Differences and Interrelationships

0.3

The Cost Accountant's Role

Modern Organization and Strategy

View Complete Introduction Outline →

0.4 Core Principles and Concepts of the Costing Framework

0.5 The Role of the Cost Accountant in the Modern Organization

0.6 How to Use This Book: A Roadmap for Students and Professionals

0.7 The Digital Transformation of Costing: ERP, AI, and Automation

0.8 Running Case Study: Introducing "VoltRide Electric Bikes"

Section 1: The Framework

Foundational Concepts and Cost Behavior

4 Chapters

Chapter 1: Understanding and Classifying Costs

Foundation 12 Topics
1.1 Cost Terminology and Concepts
  • Definition of Cost, Cost Object, Cost Unit, Cost Center
  • The Elements of Cost: Material, Labour, and Expenses
  • Cost Ascertainment vs. Cost Estimation
1.2 Classification by Nature and Function
  • Materials, Labour, and Overheads
  • Production, Administration, Selling & Distribution, R&D
  • Direct vs. Indirect Costs
  • Product vs. Period Costs
1.3 Classification for Decision Making
  • Fixed, Variable, and Semi-Variable Costs
  • Controllable vs. Non-Controllable Costs
  • Relevant vs. Irrelevant Costs
  • Opportunity Costs and Sunk Costs
1.4 Classification for Inventory Valuation
  • Job Costing vs. Process Costing
  • Absorption Costing vs. Marginal Costing
  • Standard Costing Overview

+ 4 more topics (1.5-1.8 including Cost Units, Cost Centers, Profit Centers, and Investment Centers)

Chapter 2: Analyzing Cost Behavior

Core Analysis 8 Topics
2.1 Fixed, Variable, and Mixed Costs
  • Characteristics of Fixed Costs
  • Behavior of Variable Costs
  • Semi-Variable and Step Costs
  • The Relevant Range Concept
2.2 Methods for Separating Mixed Costs
  • High-Low Method: Calculation and Limitations
  • Scattergraph Method: Visual Analysis
  • Regression Analysis: Simple and Multiple
  • Engineering Analysis and Account Analysis
2.3 Advanced Cost Behavior Models
  • Learning Curve Theory
  • Experience Curve Effects
  • Non-Linear Cost Functions
  • Digital Age Cost Behavior Patterns

Chapter 3: Cost Coding and Accounting Systems

Systems 7 Topics
3.1 Designing Cost Coding Systems
  • The Chart of Accounts for Costing
  • Hierarchical vs. Block Coding Structures
  • Integration with ERP Systems (SAP, Oracle)
3.2 Cost Accounting System Architecture
  • Integrated vs. Interlocking Systems
  • Cost Ledgers and Control Accounts
  • Reconciliation of Cost and Financial Accounts
  • Automated Data Capture: IoT and RFID

Chapter 4: Digital Transformation in Costing

NEW 6 Topics
4.1 Costing in the ERP Era
  • Data Flow from Shop Floor to Ledger
  • Real-time Cost Tracking
  • Integration with Supply Chain Systems
4.2 Automated Data Capture Technologies
  • IoT Sensors for Material Tracking
  • RFID for Inventory Management
  • AI-powered Labor Tracking
  • Blockchain for Cost Verification

Section 2: The Mechanics

Capturing Costs: Materials, Labour, and Overheads

3 Chapters

Chapter 5: Material Costing and Control

Core

• Procurement and Inventory Systems

• EOQ, JIT, and Stock Control Levels

• FIFO, LIFO, Weighted Average

• ABC Analysis and Material Losses

+ 8 detailed subtopics

View full chapter →

Chapter 6: Labour Costing and Control

Core

• Direct vs. Indirect Labour

• Remuneration and Incentive Schemes

• Halsey, Rowan, Taylor Plans

• Idle Time, Overtime, Labour Turnover

+ 7 detailed subtopics

View full chapter →

Chapter 7: Overhead Costing and Allocation

Critical

• Allocation, Apportionment, Absorption

• Primary and Secondary Distribution

• Overhead Absorption Rates

• Under/Over-absorption

+ 6 detailed subtopics

View full chapter →

Section 3: The Allocation Revolution

Traditional Overheads vs. Activity-Based Costing (Side-by-Side)

2 Chapters

7 Traditional Overhead Allocation

  • Volume-based allocation (Labor/Machine Hours)
  • Plant-wide vs. Departmental Rates
  • Limitations and Distortions
  • When Traditional Costing Still Works

8 Activity-Based Costing (ABC)

  • Cost Pools, Cost Drivers, Activities
  • Cost Hierarchy: Unit, Batch, Product, Facility
  • Implementing ABC: Step-by-Step
  • Time-Driven ABC (TDABC)

⚡ Comparative Analysis: Traditional vs. ABC on the same company data (VoltRide Case Study)

20
Chapters
156
Topics
500+
Sub-points
30+
Case Studies

Section 4: Costing Methods (Job, Process, Service, Contract)

Ch 9: Job & Batch Costing
Ch 10: Process Costing & WIP
Ch 11: Joint & By-Products
Ch 12: Service/Operating Costing

Section 5: Planning, Control & Performance (Ch 13-16)

Marginal Costing & CVP
Budgeting & Control
Standard Costing & Variances
Responsibility Accounting

Section 6: Strategic Cost Management (Ch 17-20)

Relevant Cost Decisions
Pricing & Profitability
Quality & Lean Costing
Capital Investment

Section 7: The Future of Costing (Ch 21-22)

Chapter 21: Digital Transformation & AI in Costing

  • • Big Data Analytics for Cost Prediction
  • • Machine Learning in Cost Estimation
  • • AI-driven Variance Analysis
  • • Blockchain for Transparent Costing
  • • Real-time Dashboards and Visualization

Chapter 22: ESG, Sustainability & Crisis Costing

  • • Environmental Cost Accounting
  • • Carbon Costing and Carbon Credits
  • • Social Costing and ESG Reporting
  • • Costing in Inflationary Environments
  • • Resilience Costing vs. Lean Costing
  • • Supply Chain Disruption Costing
📘

Running Case Study: "VoltRide Electric Bikes"

Follow one fictional company through every chapter—see how the same data looks under Job Costing, ABC, Throughput Accounting, and more. Practical application of every concept.

⚡ The Great Costing Debate

A unique "Conflict Chapter" that pits Traditional Costing against Throughput Accounting (Theory of Constraints).

Traditional View:

"High inventory absorbs overheads, improves unit cost, and looks good on financial statements."

Throughput View:

"Inventory is a trap—it ties up cash and hides inefficiencies. Focus on throughput, not cost absorption."

This intellectual conflict runs throughout the book, challenging readers to think critically.

📚 Appendices & Reference

Present Value Tables
Formula Summary
Glossary of Terms
Solutions to Exercises
Industry Standards

Each chapter will be available separately in A4 format for easy printing and study.